Spent the vast majority of the evening fixing james02s disconnect. Pretty much everything in the outer half of the housing was completely FUBARd. The plan was just to pop it apart and grease it up. While removing the CV from the spindle we noticed the tripot wiggled at least an inch in every direction. I figured the outer housing was toast. But as it turns out it may be salvageable. All the bearings are complete garbage though and the grease was non existent. Fortunately I had a spare. Now his 4WD works.
A pic so we can all laugh at the destruction after 71k miles.

It's a bit odd, some things on his envoy are replaced and kept up with... like the sway bar end links and the lower ball joint. Others are horribly neglected, like the disconnect, a leaking CV, and the upper A arm that moves a good half inch fore and aft. I'm astonished some things have been replaced and then equally amazed that other things have been ignored.
build thread All things in moderation, including moderation.
Some people never go crazy... what truly horrible lives they must lead