I'd be concerned with the overall leverage arm length with tires that large. Bigger diameter, longer lever against the axle shafts. There is a point of no return for what the stock sized axles can handle, torque wise. Roadie's concern over rotating mass is also worth considering.
From some tests JP Magazine ran on common off-road axle shafts, these breaking numbers are commonly posted:
JP magazine did an axle test in their November issue and heres what they said.....
1: A stock D44 axle broke at 35* of twist and 3500 ft.lb
2: A 4340 chromoly hardened shaft broke @ 35* of twist and 4500 ft.lb
3: A 35 spline D60 shaft broke @ 30* twist and 8100 ft.lb
4: A 4340 chromoly D60 shaft broke @ 130* twist and 10,500 ft. lbs
Here is another set of figures (calculated by Bobby Long, who is behind the Longfield and RCV axles):
Product................................ft-lbs....degrees
Yukon 4340 Dana 60 35 spline............12,000.....130
Stock Dana 60 35 spline..................6,500......35
Yukon 4340 Dana 44 30 spline.............5,800......35
Stock Dana 44 30 spline..................5,000......35
Yukon 4340 Birf Elim 30 spline...........5,000......50 (ear failure)
Longfield 4340 30 spline used............8,500.....175 (shaft failure)
Longfield 4340 27 spline.................6,500......75
Stock Toyota Birf........................4,200......45
Profield Birf............................3,500......30
Toyota Front Inner axle, 27 sp Stock.....5,000......45
Toyota Front Inner axle, 27 sp 4340 Pig..?,???......??
Toyota Front Inner axle, 27 sp 4340 Long.?,???......??
Toyota Front Inner axle, 27 sp 300M......7,000......??
Toyota Front Inner axle, 30 sp 4340......?,???......??
Toyota Rear Axle Shaft, Stock............6,500.....110
Toyota Rear Axle Shaft, Superior 4340....7,600.....160
Toyota Rear Axle Shaft, PIG 4340.........?,???......??
Toyota T-case output shaft, Stock........2,500......65
Toyota T-case output, AllPro 8620 .......2,500......60
Toyota T-case output, Marlin Treated ....2,500......10 ?
Toyota T-case output, Longfield Treated..2,500......20 ?
Toyota T-case output, Longfield Treated..3,000......48 ?
Toyota T-case output, Longfield 4340.....4,000......25
Warn Locking Hub (for Toyota axle).......5,000
Toyota Hub Gear, Stock...................5,800
Toyota Hub Gear, Longfield Treated.......6,800
Toyota Hub Gear, Longfield 4340..........7,500
Toyota Drive Flange, Stock...............6,000
Toyota Drive Flange, Longfield 4340......7,500 (broke 6 - 5/16" bolts)
The front axle shafts on the TrailVoy platform are smaller than the Toyota Birfield stock axles, breaking point 3500 ft. lbs. and 30* twist.
Here is the formula for determining the ft. lbs. of torque on an axle:
Engine’s maximum net torque
X first gear ratio
X transfer case low-range ratio
X axle ratio
X “real world†ratio of 0.85 (real world factors in issues like used parts, steering while applying torque, etc.)
If an engine puts out 200 ft lbs torque, multiplied by a 2.50 first gear ratio, multiplied by a 2.50 t-case ratio, multiplied by a 3.73 gear ratio times the .85 "real world ration" (all numbers are less than typical I-6 Trailvoy outputs) you get: 3963 ft. lbs. A typical TB would likely output about 6500 ft. lbs to the axles (300 eng, 2.75 1st, 3.67 t-case, 3.73 gears, .85 fudge).
Our front axles are equivalent to #2 below. Our rears are equivalent to #3/4 below.
Here are additional axle strengths by size of the axle shaft:
Size (inches)
Material Yield--Torque (lbs-ft) Note
1.00 1040 carbon steel 2,657.3 1
1.10 1040 carbon steel 3,639.8 2
1.125 1040 carbon steel 3,787.5 3
1.16 1040 carbon steel 4,160.8 4
1.25 1040 carbon steel 5,184.5 5
1.28 1040 carbon steel 5,571.4 6
1.28 4340 chrome moly 9,147.4 7
1.31 1040 carbon steel 6,044.1 8
1.31 1340 mang-steel 6,473.1 9
1.31 4340 chrome moly 9,923.5 10
1.32 1040 carbon steel 6,121.6 11
1.37 1040 carbon steel 6,828.4 12
1.37 1340 chrome moly 11,211.2 13
1.50 1040 carbon steel 8,966.2 14
1.50 4340 chrome moly 14,721.2 15
Notes:
1. Old Jeeps, Dana 23 and 41, as well as old Land Rover series rigs.
2. The necked-down section on GM 28 and 30-spline front axle shafts and 30-spline Dana axles. Also a close approximation of the old Jeep Dana 25 and 27.
3. The OE stub axle of Dana 44 and GM 10-bolt front axles.
4. Dana 30 and 35 front and rear 27-spline axles used on Jeeps and Ford Rangers and Bronco II. The 1.20-inch, 28-spline Ford 8.8 on many small Fords is just slightly stronger. Mitsubishi trucks and SUVs are slightly stronger.
5. Jeep AMC 20 rear 29-spline and AMG Hummer IFS/IRS (not CVs). Newer Nissan trucks and SUVs similar.
6. The GM 10-bolt front or rear 28-spline axle.
7. A 28-spline in 4340.
8. An OE type 30-spline axle, to include Dana 44 in many rigs, most Toyota axles, GM 10 and 12-bolt axles, small axle Dana 60 light duty full-floaters.
9. A slight upgrade in material on a 30-spline axle.
10. A 30-spline axle in 4340.
11. The 31-spline Ford 8.8 OE axle. Old Nissan Patrol similar.
12. An OE 33-spline axle similar to those used in the GM semi-float 14-bolt.
13. A 33-spline axle in 4340.
14. An OE 35-spline axle as found in a front or rear Dana 60 or a 30-spline, 1.5-inch, 14-bolt full-float axle, a Ford 10.25 Sterling full-floater, or a Dana 70.
15. As in number 14 above, but in 4340 alloy.