Diacom wrote:Welcome Robert. Glad you found this place. There is some information on the front disconnect on the main page if you want to take a look. Maybe you can add some information with your experience?
Anyway, read tons, plan well, and build it the way you want to use it.
So I took the front actuator apart after work today to find the obvious, grease all dried out and such. I disassembled it and took it over to the parts washer to clean it up. After every thing wash cleaned up I noticed the shift fork were the spring rides/sits was fractured. (at this point I didn't know that the other part was suppose to be attached). All the needle bearing looked good as well as the rest of the parts. So I put fresh grease on all the parts and bearings, sealed the case halfs and installed. Test the operation to find still no go. So when I got home tonight I looked through the tech articles and found the front actuator write up. That is a very handy piece of info. Repair documents from GM are not always clear with images, and as soon as I seen the shift fork I knew mine was donzo. So now when I get to work Im going to order the sleeve from the AWD models. It brings me peace of mind to have one less electrical component to cause a problem of the trail, or for that mater a snowy day on my way to work.