I doubt a fluid change will change anything.
Be more clear with what your findings are. What mode is your transfer case in when you're attempting to turn your tires?
Did you follow the entire flow chart?
http://www.offroadtb.com/articles/tech- ... wd-system/Please give us the entire rundown of your process when following the flow chart.
Having only one front wheel locking up is very strange indeed. My gut tells me that you tested in 4WD, and tested the passenger tire first, right? Probably engaged 4WD while the passenger tire was in the air? I'm guessing you jacked up off of the frame, and not the lower A arm? If there's any slop at all in your disconnect, then it will have trouble connecting, especially when the suspension is at full extension because of the increased inner CV joint angle. When you raise the driver side tire, it puts the passenger side inner CV joint into a better line for the disconnect. My bet is that the disconnect was able to align enough to connect once you rotated the drivers side a little. You probably didn't go back to check the passenger side, which would have been connected at that point. At least, that seems to be the most likely cause for your symptoms. Less likely is a blown front diff, but it's possible - but if the drivers side tire was truly locked up, the truck would probably be pulling to the left.