by The Roadie » Fri Jul 01, 2011 10:58 am
REP usually comes when the PCM is getting conflicting data that could be unsafe. A drive-by-wire system can never be allowed to fail with WOT behavior after only one failure. So there's redundant sensors on the accel pedal AND the throttle body butterfly disk position. The sensors are compared to each other and if they don't agree, the PCM goes into limp mode and the REP light goes on. Actually, the sensors (potentiometers) are arranges so one reads back higher as it goes CW and the other one is higher for CCW shaft rotation. The pots are driven with a 5V reference and ground that comes from the PCM. A single sensor that's fed by 5V and ground, would output a full scale signal if the ground wire broke. If there was only one sensor, a single wire would result in a WOT command at any speed. That could kill people.
So there are two sensors, arranged back-to-back, so a single wire or single sensor fault won't cause a runaway vehicle.
The common item is the 5V reference voltage from the PCM, which is shared by five sensors: two on the accel pedal, two on the throttle body, and one on the fan clutch. The fan clutch harness is the most likely to get abraded and damaged, and many folks have traced REP problems to a bad harness or fan clutch internal failure.
One good experiment is to disconnect the fan clutch harness at the edge of the fan shroud and see if the frequency of problems goes down or away, as long as you're not driving in stop and go traffic much when it's hot out. Just watch your temp gauge. That will also throw a code, but you REALLY, REALLY need access to a cheap code scanner.