Offroad Trailblazers and Envoys

LED Roof Rack Mounting DIY Option

Any special projects involving a decent amount of fab work (bumpers, sliders, roof racks, etc)

by AA1PR » Thu Mar 05, 2015 5:46 pm

LED Roof Rack Mounting DIY Option

I want side illumination off the rig for camping etc with these 4 18W slim LED’s
Image

ok my desire is to add 4 LED's to the factory roof rack channels

this works for my 2004 gmc yukon, not sure if all years are the same or for the mid size vehicles most of you have here

I discovered through online research that Fastenal Part No. (SKU): 48590 seemed to be the part I needed ~ https://www.fastenal.com/web/products/d ... ngMachine=

so I got 8 of these 4 as spares, bag of 1" fender washers & 3/4" 1/4X20 bolts

these channel nuts are tapped for 1/4X20 thread, which easily handles the weight & load of any small light like this

Parts all gathered:
Image

I decided to have the channel nut on the bottom of course, then a washer, the mounting bracket & then another washer to finish it all off

this keeps everything very tight

I had to put the channel nut down on the outside lip of the factory channel & give a firm downwards push to get it in & you may too

once its seated it looks like this
Image
Image

& a wider view
Image

now if warmer weather ever gets here I'll get these installed & wired up & report back

I'm thinking with some Yankee ingenuity you could use this for other projects off the factory channel
2004 GMC Yukon, 4X4 SLT, 5.3L Vortec,
1966 Stevens M416 trailer too
"Now she is gone I got my Yukon" ExpeditionNorth.com
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by Jrgunn5150 » Fri Mar 06, 2015 8:53 am

Pretty clever!
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by AA1PR » Fri Mar 06, 2015 5:59 pm

Jrgunn5150 wrote:Pretty clever!



thanks

& today I learned that they also sell these channels nut in stainless steel, I wish I knew that yesterday
2004 GMC Yukon, 4X4 SLT, 5.3L Vortec,
1966 Stevens M416 trailer too
"Now she is gone I got my Yukon" ExpeditionNorth.com
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by DirtyBacon04 » Fri Mar 06, 2015 8:24 pm

very clever. I love that superstrut hardware since I discovered it!
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by Jrgunn5150 » Sat Mar 07, 2015 10:54 am

McMaster-Carr has enough weird stuff to blow your mind lol
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by KE7WOX » Tue Mar 10, 2015 5:14 pm

Jrgunn5150 wrote:McMaster-Carr has enough weird stuff to blow your mind lol


And to blow a massive hole in your wallet too.
This is an aggressive post. You probably won’t like it. It is quite doubtful that you have the taste or sophistication to be able to appreciate a post of this quality and depth.

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by AA1PR » Wed Mar 11, 2015 10:37 pm

today I got them all wired up, need to get some protective wire loom over them & then get my son to mount them for me
https://www.youtube.com/watch?v=YgxZoN-zzmc
2004 GMC Yukon, 4X4 SLT, 5.3L Vortec,
1966 Stevens M416 trailer too
"Now she is gone I got my Yukon" ExpeditionNorth.com
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AA1PR
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Joined: Wed Jul 16, 2014 11:20 pm
Location: Vermont Mountains
Name: Mike
Vehicle Year: 2004
Vehicle: Other Vehicle
DriveTrain: 4WD

by AA1PR » Fri Mar 13, 2015 8:44 pm

2004 GMC Yukon, 4X4 SLT, 5.3L Vortec,
1966 Stevens M416 trailer too
"Now she is gone I got my Yukon" ExpeditionNorth.com
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AA1PR
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Posts: 185
Joined: Wed Jul 16, 2014 11:20 pm
Location: Vermont Mountains
Name: Mike
Vehicle Year: 2004
Vehicle: Other Vehicle
DriveTrain: 4WD


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