Offroad Trailblazers and Envoys

Gordinho's Rear Bumper Project

Any special projects involving a decent amount of fab work (bumpers, sliders, roof racks, etc)

by bartonmd » Mon Mar 19, 2012 12:21 pm

Looks good!

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by rjpoog1989 » Mon Mar 19, 2012 12:41 pm

:drool3: :thumleft:
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by Gordinho80 » Wed Mar 21, 2012 12:42 pm

Lights wired up! All that is missing is the plate mount/light and the hi-lift mount.

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by steveroche » Wed Mar 21, 2012 12:48 pm

Damn man this bumper is really looking great!
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by Trail X » Wed Mar 21, 2012 12:58 pm

Looking great Mario! Friggin sweet bumper!
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by NC_IslandRunner » Wed Mar 21, 2012 1:03 pm

Sweet! Good work!
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by bartonmd » Wed Mar 21, 2012 1:18 pm

Very cool! What lights are those? I may put something similar in my rear bumper...

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by Gordinho80 » Wed Mar 21, 2012 1:21 pm

LED trailer lights and cheap Blazer fogs from Walmart... Wasn't looking for superior lighting back there, just a little extra when backing up. I've never been too fond of the output of the factory reverse lights.
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by bartonmd » Wed Mar 21, 2012 1:24 pm

Cool, thanks!
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by onelow1ton » Wed Mar 21, 2012 1:24 pm

Looking good ,it came out great
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by HARDTRAILZ » Wed Mar 21, 2012 1:31 pm

Well done
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by navigator » Wed Mar 21, 2012 1:55 pm

Looks good Mario, and btw, you just passed the NC safety inspection :-)
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by Gordinho80 » Wed Mar 21, 2012 2:28 pm

A few pics from last night, didnt have the reverse lights wired yet.
Image

Image

Image

And some pics of the lights and wiring.
Image

Image

Image

Image
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by bartonmd » Wed Mar 21, 2012 3:20 pm

Also, if you want to hook your factory trailer hitch wiring up, they do sell a 4-hole screw mount 7-pin trailer connector that will mount through your bumper. I'm planning on the factory pattern being a standard hole pattern in mine, on the punched out production version, but the prototype will likely be the square pattern one that plugs into our connector:

http://www.etrailer.com/Custom-Fit-Vehi ... 11893.html
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by Gordinho80 » Wed Mar 21, 2012 3:50 pm

Thanks Mike. I do plan on keeping the trailer wiring. I was planning on cutting out the factory hole pattern into my bumper... but the 4-hole screw mount is a good idea.
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by bartonmd » Wed Mar 21, 2012 3:57 pm

That's my thought as well, but you might want to try it in a scrap piece of metal before you cut it out of your bumper, because I just happened to think that the factory connector squeezes on the factory mount material thickness, and it's only like .060" or .074" thick... I'm not sure, now that I think about it, if the stock connector will even work with 3/16" or 1/4" thickness...

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by Gordinho80 » Wed Mar 21, 2012 4:17 pm

Valid point... I think the screw in connector might be the way to go. Or relocate the factory bracket to the new bumper... weld it inside so as to be "hidden".
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by Rob93 » Wed Mar 21, 2012 5:05 pm

Looks good.. only thing i recommend is thickening up those d ring mounts
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by Gordinho80 » Wed Mar 21, 2012 5:21 pm

Thanks... that is also one of the things remaining to be done. Even at the thickness they are currently, I'm very comfortable using them as recovery points. They are the actual bumper mounts.

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by Rob93 » Thu Mar 22, 2012 12:00 pm

I wouldn't be worried about pulling them from directly behind, but any pulls at an angle I can imagine them bending
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