Offroad Trailblazers and Envoys

How To: SMAXX Sway Bar End Links

BDS, ReadyLift, Smaxx... You name it, we know about it here.

by MrSmithsTB » Sat Sep 19, 2009 5:19 pm

This is not an official instruction guide, just how I went about doing it.

Tools needed:
Socket wrench set
18mm deep socket
3/4'' deep socket
9/16'' deep socket
19mm open ended wrench
T40 torx bit(for better grip)
Channel lock pliers
rotary tool
penetrating lubricant(PB Blaster)
Goggles(or cool sunglasses) and gloves
Jack stands
At least 1/2 ton floor jack

*I have included a few pictures to illustrate the before and after. The work involved is pretty straight forward*

*spray all bolts with penetrating lubricant for at least a few days prior to the install*

1. Properly raise vehicle with floor jack and support with a jack stand before removing wheel. Once set on jack, remove wheel and place to the side. I put the parking brake on for good measure. I did this one wheel at a time to ensure as much stability as possible.
2. Using the deep 18mm socket, break the OEM sway bar end link nuts loose, both upper and lower. You may need to temporarily remove the bump stops to gain access to the upper mount in the rear.
3. Attach the T40 bit to the socket wrench and insert in the opening at the end of the bolt. Hold this stationary and use the open ended wrench to turn the nut.
Image
-the lower nuts removed with no problem, but the uppers had to be "coaxed". I used my rotary tool to cut relief grooves in the nuts, allowing them to move more freely. On one of them, I was required to use channel lock pliers to hold the bolt in place from the back end while turning the nut with the 18mm deep socket. I was in such a rush to get it finished that I forgot to take pictures :oops:

Now the old end link can be safely removed. Here is a side by side comparison.
Image

Installing the new end link is a simplified reverse of the removal.

4. Put the new end link in place and finger tighten the nuts to keep it stable.
Image
5. Using the crescent wrench, hold the bottom in place. The rear links will have the nut facing down, the fronts will have the bolt head facing down. The deep 9/16'' socket should be used on the top to take the slack out. Use your better judgment to make them snug without crushing the bushings. Then, use the 3/4'' deep socket to tighten the end link nuts to the specified 65lb/ft of torque.

The finished product on the passenger rear.
Image

6. Reinstall the wheel and lower the vehicle back to the ground.

Repeat this on all four links and you will be good to go! No more squeaks or clanks caused by the end links :cheers:
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by teebes » Sun Sep 20, 2009 2:23 pm

Very nice! Thanks for the write-up.

I wonder if they would come out with some quick disconnects, too? Doesn't someone around here have a connection w/ them?
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by MrSmithsTB » Sun Sep 20, 2009 3:55 pm

I know someone that might be able to talk to Larry next week..
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by Gordinho80 » Mon Sep 21, 2009 12:47 am

Nice write up, Bot! I'm leaning more and more toward getting these.
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by MrSmithsTB » Mon Sep 21, 2009 10:51 am

I can honestly say it is worth it. Aside from my ball joints knocking every so often, my ride is totally firm and quiet. Probably better than it has been since I purchased it.
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by Gordinho80 » Mon Sep 21, 2009 10:57 am

When I replace my links, I will also be replacing my upper ball joints, and my front axle shafts... I noticed yesterday when leaving TECORE that my driver side upper ball joint had let some grease out...

I'll be acquiring the parts little by little, but I will be putting it all in together for a complete suspension overhaul. I'm expecting a pretty bad ass ride!
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by Trail X » Mon Sep 21, 2009 11:18 am

Gordinho80 wrote:I'm expecting a pretty bad ass ride!


You mean:

"I'm expecting a pretty bad ass-ride!" :finger:
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by Gordinho80 » Mon Sep 21, 2009 11:32 am

HAHAHA!! Indeed, good sir. We hit some sweet ass-trails this weekend!
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by MrSmithsTB » Mon Sep 21, 2009 12:40 pm

Was it Brokeback mountain?
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by The Roadie » Mon Sep 21, 2009 3:04 pm

I'm certain he meant to write sweet-ass trails, not sweet ass-trails.

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by Gordinho80 » Mon Sep 21, 2009 3:14 pm

He actually did mean sweet ass-trail. One of our many conversations during the weekend involved how interesting it would be if you switched the hyphen around. Instead of big-ass camera, big ass-camera, etc...

Thank X-Dizzle for that one!
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by MrSmithsTB » Mon Sep 21, 2009 3:40 pm

Well, at least you fellas don't have mutton chops.
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by teebes » Mon Sep 21, 2009 4:03 pm

Guessing there was plenty of banjo music playing in the background though :friday: :raspberry:
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by Dizzlenator » Tue Sep 22, 2009 10:49 am

Banjo music off in the distance, followed by the revving of an 85 Ford Ranger, a dog fight, a couple of morons, and then......



You guess it, more banjo music
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by Kman » Thu Jan 14, 2010 2:36 pm

So I just read up on the end links discussion on trailvoy and it seems like after the revamp of these end links everyone is happy. I guess I'm gonna have to pull the trigger. I replaced my already after markets with Moog greasables and they didn't even last a few months. This time around I guess I'll do the bushings while I'm under there too. I hate replacing one thing while it's apart only to find out its another thing I should have done.
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by Kman » Fri Jan 15, 2010 3:05 pm

Just curious, has anyone had this product on there for any real length of time? If so how have the bushings held up?
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by Zero » Fri Jan 15, 2010 11:29 pm

Was the issue of the washer hitting the upper control arm ever resolved?
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by The Roadie » Sat Jan 16, 2010 10:41 pm

Not by me, but I really need to take them off and examine them for wear.
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by Zero » Wed Jan 20, 2010 8:59 am

The Roadie wrote:Not by me, but I really need to take them off and examine them for wear.




Ill wait for your follow up report hahahahaha.
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by Kman » Wed Jan 20, 2010 10:27 am

Me too.
I contacted Larry last week and asked about these via email. I mentioned that I bought both front and rear spacer kits and wanted a price for the front end links and I was given the standard price with no free shipping. I guess I was just expecting something since someone else mentioned trailvoy and got a free t-shirt and free shipping.
If it's tested and trusted I'll probably end up buying them but I'd like to hear the testimonials from the true off-roaders first. I'm sick of replacing the moogs.
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